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I have a Samsung 1994 SE 210 LC. I have changed the motor to a 1994 Cummins 12 valve. I have done everything I can do to the engine to make it work,

Rookie Mech

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Mar 23, 2025
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Lake Cowichan
properly. The rating on the engine is 190 hp. The issue is that when I put it under load it stalls. There is no computer on board or ecm/ecu. Is there a way that this problem can be fixed, either through a manual setup or an aftermarket controller for the hydraulics and the proportional valve on the pump.
 

BC Placer gold

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The 5.9l Cummins (mechanical inline pump) in our 2004 Hyundai 210 is rated at 150hp. Turbo/intercooled. This is tier 2.

Runs at ~1800rpm economy mode, around 1950rpm Power mode.
 

SVS

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Jan 16, 2013
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Riverdale Nebraska USA
I have the 2000’ model of your Samsung.

I think the book rates it’s 5.9 @ 145hp, so I’d agree on wrong governor.

The “mode” dial went from intermittent flaky to dead and the manual throttle cable is frozen. Been running with baling wire.

Think the seat needs to come out to get at the throttle cable.

I don’t think I care about originality enough to trouble shoot and source parts to make the mode dial work.
 

funwithfuel

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Im pretty sure the 210 used an L10/310 STC. I don't think the B5.9 was in anything but the 160. Info is spotty on these machines but I think you might be outgunned on the torque side. Im thinking the controllers might be looking for more flow before throttling the pumps back. What pressure are you seeing when it stalls out?
 

Alpanino

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Apr 29, 2026
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Romania
hello Guys! Same problem here with my samsung SE210 LC2, when put under load is dying slow if you don't reduce the hydraulic load. I am waiting for a new rpm sensor maybe this will cange anything . as mine is not present is just the empty hole. i don't konw if this will do any difference as i tried to use manual mode/auto mode and no change in the behavior of the excavator. Also i tried to unplug the hydraulic pump solenoid and also no difference in the behavior. Maybe the old ownder trided to use it mechanic and has done some canceling in the electronics.

If you take it slow step by step the power is there. you can lift it from the ground by pressing on the boom .

Thanks!
 

John C.

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It's not horsepower you need to think about when working on excavators, it's torque. If the hydraulics are killing the engine it's because the engine is not turning hard enough to carry the load the pumps are pulling. Make sure the engine is getting all the fuel and air that it can use and if still getting the fire drug out, you will have to find a way to back off the pump.

Komatsu went through this multiple times because of pollution regulations and their joint partnership with Cummins. Most every time they substituted a Cummins engine for a Komatsu engine we saw the torque issues. It was C series Cummins against the 95 series Komatsu and then L10/M11 Cummins against the S6D125 Komatsu and then K series Cummins against the S6D170 Komatsu engines in the wheel loaders. The Cummins were truck engines and not equipment engines.
 

SVS

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Im pretty sure the 210 used an L10/310 STC. I don't think the B5.9 was in anything but the 160. Info is spotty on these machines but I think you might be outgunned on the torque side. Im thinking the controllers might be looking for more flow before throttling the pumps back. What pressure are you seeing when it stalls out?
My 210 definitely has a 5.9
 

funwithfuel

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Ok, back to the beginning. If the machine was born with a 5.9, then a 5.9 it is. I'm not gonna argue something i cant prove. Bottom line, if you're hitting peak RPM and not producing a ton of blowby, you have 2 limiting factors on the hydraulic side. Torque is relevant to pressure and horsepower is equivalent to flow. If you don't know, have never done, or have no experience with these adjustments, I'd contract it out to a trusted professional. It's very easy to get deep in the weeds with an incorrect adjustment.
If we focus on the engine aspect of it. Disconnect all throttle linkage. Once the engine is up to temp, go to full throttle and hold with a bungee or zip-tie, even mechanics wire if it's easier. Then operate your machine, gauge pressures, write them down. Measure cycle times, again, write them down. Make note if engine produces black smoke or grey and under what circumstances. At what point does engine rpm drop?
Speaking of overlooked engine concerns. CAC piping and joints. All good? Any ruptured hoses or clamps. CAC, itself, good order? No cracks, no oily spots collecting dirt? Fuel hoses? All routed smoothly, no sharp bends, kinks or abrasions? Nobody threw a shovel where it doesn't belong and damage anything? Something a little less obvious, flywheel mass. Did you swap the flywheel/ flexplate over from the original? If it had a Lovejoy, was it in good order? If you lose reciprocating mass, you loose torque.
 

Simon C

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Jul 1, 2015
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Rocky Mountain House , AB., Canada
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Ok, back to the beginning. If the machine was born with a 5.9, then a 5.9 it is. I'm not gonna argue something i cant prove. Bottom line, if you're hitting peak RPM and not producing a ton of blowby, you have 2 limiting factors on the hydraulic side. Torque is relevant to pressure and horsepower is equivalent to flow. If you don't know, have never done, or have no experience with these adjustments, I'd contract it out to a trusted professional. It's very easy to get deep in the weeds with an incorrect adjustment.
If we focus on the engine aspect of it. Disconnect all throttle linkage. Once the engine is up to temp, go to full throttle and hold with a bungee or zip-tie, even mechanics wire if it's easier. Then operate your machine, gauge pressures, write them down. Measure cycle times, again, write them down. Make note if engine produces black smoke or grey and under what circumstances. At what point does engine rpm drop?
Speaking of overlooked engine concerns. CAC piping and joints. All good? Any ruptured hoses or clamps. CAC, itself, good order? No cracks, no oily spots collecting dirt? Fuel hoses? All routed smoothly, no sharp bends, kinks or abrasions? Nobody threw a shovel where it doesn't belong and damage anything? Something a little less obvious, flywheel mass. Did you swap the flywheel/ flexplate over from the original? If it had a Lovejoy, was it in good order? If you lose reciprocating mass, you loose torque.
Very well explained. Retro fits are always full of glitches.
Simon C
 
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