Put a thin coat of 9S-3263 Thread Lock (loctite blue) on the threads of fifteen bolts that hold the sprocket to the final drive. Tighten the bolts to a torque of 270 ± 40 N·m (200 ± 30 lb ft).
Crossover relief valve pressure setting ... 36 800 ± 1470 kPa (5336 ± 140 psi)
(1) Torque for two plugs ... 50 ± 3 N·m (37 ± 2 lb ft)
(2) 7I-1041 Spring:
Free length ... 53.00 mm (2.087 in)
Outside diameter ... 10.50 mm (.413 in)
(3) Torque for five orifices ... 2 ± 1 N·m (2 ± 1 lb ft)
(4) Torque for eight plugs ... 10 N·m ± 1 N·m (7 ± 1 lb ft)
(5) Torque for two valves ... 373 ± 20 N·m (276 ± 15 lb ft)
(6) Torque for four plugs ... 29 ± 3 N·m (22 ± 2 lb.ft)
(7) 099-7077 Spring:
Free length ... 37.70 mm (1.484 in)
Outside diameter ... 23.50 mm (.925 in)
(8) O-rings of floating seal and all surfaces in contact with them must be clean and dry at assembly. Put a thin layer of oil on the contacting surfaces of the metal seals just before installation.
(9) 7I-1077 Spring:
Free length ... 24.00 mm (.945 in)
Outside diameter ... 17.10 mm (.673 in)
(10) Torque for four plugs ... 10 ± 1 N·m (7 ± 1 lb ft)
(12) Torque for four screws ... 44 ± 5 N·m (32 ± 4 lb ft)
Apply 262 Locktite on threads of four screws.
(13) Torque for 16 bolts ... 29 ± 2 N·m (22 ± 1 lb ft)
(14) Use an appropriate thickness plate to get a clearance (A) of ... 0.30 to 1.20 mm (.011 to .047 in).
Plate thickness:
6I-6516 ... 2.30 mm (.090 in)
6I-6482 ... 2.80 mm (.110 in)
6I-6483 ... 3.20 mm (.126 in)
(15) Torque for eight bolts ... 59 ± 5 N·m (44 ± 4 lb ft)
(16) Torque for two orifices ... 2 ± 1 N·m (2 ± 1 lb ft)
(17) Torque for two plugs ... 74 ± 5 N·m (54 ± 4 lb ft)
(18) Torque for nine bolts ... 294 ± 20 N·m (220 ± 15 lb ft)
(19) 099-7079 Spring:
Free length ... 51.70 mm (2.035 in)
Outside diameter ... 34.50 mm (1.358 in)
(20) Torque for two plugs ... 110 ± 10 N·m (81 ± 7 lb ft)
(21) 099-7145 Spring:
Free length ... 52.20 mm (2.055 in)
Outside diameter ... 51.00 mm (2.008 in)
(22) Make a preload adjustment of the bearing as follows:
a. Tighten nut (11) to a torque of approximately 10 N·m (1 lb ft).
b. Rotate housing (24) and measure its rotational torque.
c. Tighten nut (11) for a rotational torque of housing (24) of ... 21 N·m (16 lb ft).
(23) Torque for four plugs ... 39 ± 5 N·m (29 ± 4 lb ft)
(25) Apply 1U-8846 Gasket Maker on the mating surfaces of cover and housing.
