Moosehead101: This is the diagnostic procedure that came up from Green Tractor Talk for your model excavator. I have no idea if this is exactly correct. If you don't have one it might be worth purchasing a JD service manual for this machine before getting deeper into the issue. There are also usually Ytube videos that show various procedures. Given this machine has been around a bit I don't doubt someone else has encountered this issue and made a video of it. Also, I'm sure there are JD owners on this site and maybe a few can add their thoughts. I had a similar issue on my Kubota U55-4 but my machine has a operator control screen where you can adjust and set hydraulic flows for implements. When I bought the machine I suspect they were using a hammer and had the thumb icon set to one-way flow (the manual valve on the hydraulic control block was set to two-way). I corrected that and life was good. Hope this helps. Note: I believe your machine uses all manual control settings.
To unstick the auxiliary spool valve on a John Deere 35G excavator, safely release all residual hydraulic pressure, then access the main control valve under the cab floor. Remove the auxiliary solenoids or end caps, manually push and cycle the exposed spool using a punch, and clean away any debris.
Step-by-Step Instructions
1. Relieve System Pressure
Excavator hydraulic lines retain pressure even with the engine off.
- Turn the ignition key to the ON position (do not start the engine).
- Lower the safety lever/lockout bar.
- Cycle the joysticks and the auxiliary foot pedal/switch back and forth several times to dump trapped pressure into the return line.
- Turn off the machine completely.
2. Access the Spool Valve
- Remove the floor panels inside the operator's cab to expose the main hydraulic control valve block.
- Locate the auxiliary spool valve section. It is typically the section with pilot lines or an electrically actuated solenoid on top.
3. Inspect and Manually Unstick the Spool
- If your auxiliary is controlled by an electric solenoid (like a thumb), carefully remove the solenoid coils from the valve stem.
- With the spool ends exposed, use a brass punch or a suitable blunt tool to gently push the spool in and out.
- If it is binding, apply a quality penetrating oil (like PB Blaster or WD-40) around the edges of the spool to help break up varnish or minor corrosion.
- Gently tap the spool back and forth until the spring returns it naturally and it slides smoothly by hand.
4. Check for Debris or Damage
- If the spool remains tight, the valve block may contain debris or a mechanical burr.
- Clean the valve chamber thoroughly and inspect the O-rings for cuts or pinching.
5. Reassemble and Test
- Reinstall the solenoid or end caps and torque them to the manufacturer's specification.
- Start the machine at a low idle, activate the auxiliary circuit, and slowly cycle it back and forth to purge any air from the lines.